Session 1: Principles of Biogas#

Learning Objectives#

By the end of this session, you should be able to:

  1. Understand how airtightness, temperature, and the Carbon/Nitrogen ratio affect biogas production.

  2. Understand the design of the CREATIVenergie Expanding Bag Digester and how it works.

  3. Compare different types of biodigesters and their advantages and disadvantages.


Case Study: Overview of a Biogas Digester#

Elvis introduces how a biogas digester works and its many uses.


Biogas Production Basics#

Biogas is produced when micro-organisms break down organic matter in an anaerobic (oxygen-free) environment. This is the same natural process that occurs inside a cowโ€™s stomach, where microbes digest food and release methane gas.

There are four key principles you must understand to run a successful biogas digester.


1. Airtightness is Essential#

Biogas production only occurs without oxygen โ€” this process is called Anaerobic Digestion (AD). If the digester is not completely sealed, microbes will not produce methane effectively.

Airtightness is achieved two ways:

  • Ensuring the bag is properly sealed.

  • Maintaining the correct balance of input and output so the slurry always covers the throat, preventing gas escaping.

Sealed vs unsealed digester โ€” airtightness comparison

Fig. 1 A properly sealed digester retains all gas for cooking and productive use.#

Before a bag digester is filled with slurry it must be tested for leaks โ€” even a small hole in the seam will let gas escape and waste your energy. In Session 7 (Building) you will go through the full installation process step by step; this simulation shows you the testing method so you already understand what good airtightness looks and feels like before you get there.

๐Ÿซง Interactive: Airtightness Test Simulation

A new bag has just been glued and is ready to install. Follow the steps below to test it for leaks before lowering it into the pit.

1. Close valve
2. Apply soapy water
3. Find & mark the leak
GAS BAG expanding bag digester VALVE โ— OPEN โ–ฒ click to close IN OUT ๐Ÿงผ BUBBLES!
Step 1 โ€” Click the red VALVE to close it before inflating the bag.

2. Temperature Control#

Temperature has a major impact on biogas production:

Temperature Range

Effect

Below 10ยฐC

Production stops

10โ€“29ยฐC

Slow production

30โ€“40ยฐC (Mesophilic)

Ideal range โ€” most common

40โ€“70ยฐC (Thermophilic)

Higher yield, but sensitive to fluctuation

Keeping temperature stable within 30โ€“40ยฐC helps maintain efficient, continuous gas production.

Temperature effect on biogas production โ€” chart showing optimal mesophilic range

Fig. 2 Biogas production rate across the temperature spectrum โ€” the mesophilic range (30โ€“40ยฐC) offers the best balance of yield and stability.#

๐ŸŒก๏ธ Temperature Explorer โ€” try it!

Drag the slider to see how temperature affects biogas production rate.

0ยฐC 10ยฐC 29ยฐC 40ยฐC 70ยฐC
Temperature: 35ยฐC
โœ… 30โ€“40ยฐC โ€” optimal mesophilic range

3. Retention Time#

Retention time is how long organic material stays inside the digester before it is pushed out. For maximum biogas yield, material needs to stay inside for around 40 days at 30โ€“40ยฐC.

Things that affect retention time:

  • Available digester size

  • Temperature

  • Type and amount of feedstock

Note

The more you feed the digester each day, the faster you push older material out โ€” shortening retention time.

Retention time diagram โ€” material flow through the digester over 40 days

Fig. 3 Material moves through the digester over a 40-day retention period, emerging as nutrient-rich bio-slurry.#


4. Carbon-to-Nitrogen (C/N) Ratio#

The ideal C/N ratio for biogas production is 20โ€“30 (20โ€“30 parts carbon per 1 part nitrogen).

Problem

Cause

Effect

C/N too high

Too much carbon

Very slow decomposition

C/N too low

Too much nitrogen

Harms microbes, reduces gas

Common Feedstocks and Their C/N Ratios#

Feedstock

C/N Ratio

Notes

Cow Dung

20โ€“30

โœ… Ideal โ€” best feedstock

Pig Droppings

13โ€“20

Good, may need balancing

Chicken Manure

7โ€“10

High in nitrogen โ€” mix with straw

Kitchen Food Waste

13โ€“16

Good, but avoid bones or sharp objects

Human Faeces

6โ€“10

Usable โ€” extend retention time to 95 days

Sawdust

200โ€“500

Very high carbon โ€” must mix with nitrogen-rich material

C/N ratio infographic โ€” feedstock comparison chart

Fig. 4 C/N ratios of common feedstocks โ€” the ideal window of 20โ€“30 is where cow dung sits naturally.#

โš–๏ธ C/N Ratio Explorer โ€” click a feedstock

See where each material falls relative to the ideal 20โ€“30 range.

0 10 20 โœ“ 30 โœ“ 50 100+
Select a feedstock to explore its C/N ratio.

Case Study: Feeding the Digester#


Common Types of Biodigester#

Now that you understand the principles, here are the two most common digester designs:

Feature

Bag Digester

Fixed Dome Digester

Cost

Low

Higher

Construction

Easy

Requires skilled technicians

Gas pressure

Low

High

Durability

Moderate

High

Best for

Small-scale / household

Larger-scale / long-term

The CREATIVenergie Expanding Bag Digester#

This course focuses on the CREATIVenergie Expanding Bag Digester โ€” a design that combines the strengths of both types.

How it works:

  1. Organic waste (e.g. cow dung + water) enters a sealed plastic/rubber bag.

  2. Microbes break it down, producing biogas, and the bag expands.

  3. Gas is piped for cooking and other uses.

  4. After 30โ€“40 days, fully digested material flows out as bio-slurry โ€” a valuable fertiliser.


Session 1 Quiz#

MC Q1. What does anaerobic digestion mean?

True / False Q2. If a digester cools below 10ยฐC, the microbes die permanently and the digester must be restarted from scratch.

MC Q3. Which feedstock has the ideal C/N ratio (20โ€“30) for biogas production?

Fill in Q4. Biogas production requires the complete absence of oxygen โ€” this property of the digester is called ___.

One word. (Hint: the gas can only form in a sealed, oxygen-free environment.)

Number Q5. What is the midpoint of the ideal mesophilic temperature range for biogas production? (ยฐC)

Acceptable range: 30โ€“40ยฐC. Enter the midpoint value.

Number Q6. How many days does cow dung typically need to stay in the digester for optimal biogas production?

Enter the retention time in days.

Match Q7. Drag each feedstock to its correct C/N ratio category.

Drag items from the right column and drop them onto the matching category on the left.

  • ๐ŸŒฟ Cow Dung
  • ๐Ÿ” Chicken Manure
  • ๐Ÿชต Sawdust
  • C/N 20โ€“30 โ€” Ideal
  • C/N 7โ€“10 โ€” Too nitrogen-rich
  • C/N 200โ€“500 โ€” Too carbon-rich

Summary#

The four key principles of biogas production are:

  1. Airtightness โ€” no oxygen allowed

  2. Temperature โ€” keep it 30โ€“40ยฐC

  3. Retention time โ€” 40 days for optimal breakdown

  4. C/N Ratio โ€” aim for 20โ€“30; cow dung is ideal

In the next session we will learn how to size your digester correctly.

Next: Session 2: Sizing